Model cycles
for the big global players typically average 5 years and the big companies can
maintain this industry ‘norm’ because they produce their models in gigantic
numbers. This enables them to have economies of scale as well as derive enough
from profits to fund development of the next generation.
For the
carmakers with lower volumes, the challenge is greater as they do not have the
same economies of scale to enable them to have low costs that can make their
pricing competitive. So there are two approaches: either you produce a small
number of exclusive models (like Ferrari or Bugatti) and price each unit at a
million ringgit, or you stretch the lifespan of the model. In the same way that
a longer repayment period on your loan means a lower instalment each month, a
longer lifespan for a model means more units produced and sold over a long
period, enabling unit costs to be lower.
Perodua is
in that category of companies which doesn’t have a gigantic production volume
so it cannot play the big boys game, for now at least. It hasn’t stretched
model cycles to over 10 years and has tried to go for 5 to 7 years which is
realistic for an annual output of between 200,000 to 250,000 units.
It has also
not been ambitious and tried to go into every segment. Its technical partner,
Daihatsu, specialises in compact models and that’s where Perodua has remained,
offering just a few models so as to maximise economies of scale. No point
fragmenting the production with so many models that sell in numbers that don’t
make commercial sense.
Perodua, like
Proton, has had a ‘privileged’ start with special consideration being given to
it by the government. However, it has never taken its position for granted and
in fact, from the time Perodua started, it had the pressure of ‘getting into
shape’ within a specific time-frame before the market opened up again (under
AFTA). It was aware of the privileged position being lost after a while so it
worked hard to be competitive and it focussed on quality to win customers over.
One could
regard Perodua as a ‘privileged child’ who, instead of taking things for
granted and expecting the good life to go on forever, instead chose to work
harder and learn as much as possible so as to be prepared for the future when
privileges are gone. Rather than keep asking for privileges to be continued,
Perodua has prepared itself for the time when it has to fend for itself – and
it has certainly done well.
Tonight’s
launch of the new 2014 Alza shows how well Perodua has developed. The new model
has improvements, as would be expected of a model that has been in the market
for 4 years (during which time 167,000 units have been sold), but what is more
impressive is that the new Alza is priced lower than before! Pending
final approval by the authorities, the price reductions are between 2.1% and
7.4% or between RM1,117 and RM5,117, depending on the version. The
following chart shows the estimated prices of the new Alza compared to the
previous one, and the amount of reduction.
The
reductions have nothing at all to do with any government initiative (other than
asking carmakers to reduce their prices) and is entirely through the efforts of
Perodua to reduce its costs, both for making the car as well as its own
internal operating costs. When asked if there was any one area that could be singled
out as having made the most significant contribution to lowering costs,
Perodua’s President & CEO, Datuk Aminar Rashid Salleh said there were many
things, both internal and external, and all contributed in one way or another.
Leaving
aside the cost reductions in the product itself, he explained that the company
was able to reduce its operating costs by increasing efficiency in the factory
and raising productivity. This is a common thing for Japanese companies and
clearly, Perodua has continued to absorb the lessons from its partner which
have helped it become a success. It has not been arrogant to imagine that
within 10 years, it can know everything and no longer needs to have a partner.
In fact, the partnership with Daihatsu seems to be working out very well and
technology transfer has been extensive.
As for the
product, there has been some subtle restyling which has added 40 mm extra
length in some versions due to the shape of the front and rear bumpers. The
structure is also different due to the need to meet the ASEAN NCAP conditions.
The previous Alza met the ECE R94 regulations and had a fairly strong structure
but the ASEAN NCAP crash tests are more severe and in order to pass them,
additional reinforcements had to be added as well as some re-engineering in
certain areas. Perodua is confident that the new Alza should be able to get 4
stars in the ASEAN NCAP test.
However, to
get 5 stars (the maximum) requires a model to also have a stability control
system and that is not available. Nevertheless, going by the Perodua
President’s usual smiling ‘wait and see’ response to the matter, we might see
stability control offered someday.
Noise and
vibrations are also said to be lower in the new Alza due to various measures,
including addition of additional insulation in certain areas.
The chassis
and powertrain remain unchanged because feedback from customers has indicated
that there is still a high level of satisfaction with the performance, ride
comfort and handling.
The cost of
manufacturing the new Alza has been lowered in many areas due to a determined
effort to cut costs. Some components have been redesigned with less complexity
and more integration of each element. “But don’t think that cutting costs has
meant a reduction in quality. We have maintained high quality standards and
have not used cheaper or thinner materials to save money,” stressed a Perodua
engineer.
The
improvements that the customer will be able to see quite extensive and
according to Datuk Aminar, the added value per unit is in the region of
RM4,000. So not only is Perodua asking for less money for the new Alza but it
is also giving more!
While there
are cosmetic changes externally, the interior has received many upgrades with
increased storage areas. There’s a new multimedia system with route navigation
as well as a reverse camera available and on the Advanced version, there’s also
an overhead LCD monitor for the rear occupants to watch movies.
Parents with
small children who need their own childseats will be happy to know that there
are now ISOFIX points on the second row. These internationally-accepted fixture
points make it easy to attach a compatible childseat and keep it securely in
place. The third row backrest is now in two sections so one side can be folded
down to provide additional cargo space if needed.
With the
high incidence of smash-and-grab robberies in Malaysia, Perodua is providing
security window film on the SE and Advanced versions as standard. This film,
which also has JPJ-approved tinting, will prevent the window glass from
shattering, so the driver can have more peace of mind when stopped at a traffic
light.
Finally, as
a special gesture of appreciation to Malaysian customers, Perodua is offering
its 3-year free service package for all its models registered during 2014. This
package was introduced last year as part of its 20th anniversary celebration
and the company has extended the money-saving benefit another year. The
warranty period is for 3 years or 100,000 kms (whichever occurs first), as
before.
Over the
50-month period that the Alza was sold since launch, the average monthly sales
were 3,400 units and it has been the best-selling MPV in Malaysia. Perodua’s
President feels that even though it is a ‘MPV’, it is no longer regarded as
being only for families but as a ‘lifestyle’ vehicle. “It’s also bought by
singles, not just families so it is truly a vehicle for everyone’” he said,
expressing optimism that the model will continue to be among the popular
choices of Malaysians.

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